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stainless steel fermentation tanks
Industry

Beer fermentation process involving steel fermentation tanks

by Mercert March 19, 2020
written by Mercert

As a core component of the brewing process, fermentation is a straightforward process through which yeast converts glucose into ethyl alcohol and carbon dioxide gas. This is what leads to the beer containing alcohol and carbonation. In using the stainless steel fermentation tanks, the wort (cooled down) is moved to the fermentation tank containing yeast. The wort is kept at 68F for two weeks straight to produce ale. Note, the wort is kept at a constant temperature of 48F for six weeks to obtain lager.

With that process going on, a significant amount of heat gets produced, and that’s why the stainless steel fermentation tanks must be cooled regularly to maintain the desired temperature. Each container can hold approximately 2400 gallons of ale or lager, which translates to four batches of wort to obtain maximum capacity in a tank. In this write-up, we shall take a look at the beer fermentation process involving stainless steel fermentation tanks.

Stage one: adding wort to yeast

After the addition of wort to ferment, the mixture’s specific gravity is measured. The measurement process can be done at a later stage, too, to establish the alcohol content of the beer. It also serves as an indicator to know when to stop the process. Usually, the fermentation tank is sealed off from the air, but a long narrow vent pipe is left open to allow carbon dioxide to escape the fermenter. A consistent flow of carbon dioxide through the pipe prevents air from the outside from entering the fermentation tank. This procedure also keeps the mixture from being contaminated by foreign yeasts.

Stage two: the settling of yeast

Near the end of the fermentation process, the yeast will settle at the bottom of the fermentation tank. This bottom is usually cone-shaped, which makes it relatively easy to scoop and remove the fungus. The collected yeast can then be re-used in the next beer batch. Each yeast collection can be utilized several times before it ever needs replacement. Replacement is usually done when the yeast has mutated and therefore yields a different taste. Consistent taste and alcohol levels need to be maintained at all times to succeed as a commercial brewer.

Stage three: capping the carbon dioxide vent

When the desired specific gravity of the mixture in the stainless steel fermentation tank is obtained, the vent tube for releasing carbon dioxide is closed off. The fermentation tank is now sealed. The more the fermentation process continues, the  more pressure is built up inside the tank. This is the process that gives many beers their carbonation. More carbon dioxide is added later in the process. From this point moving forward, the beer is kept under pressure. The only time when the pressure is relieved is during the bottling.

Stage four: post-fermentation

The resultant beer can now be cooled to roughly 32 F. This also enables the yeast produced to settle to the bottom of the fermentation tank. Many other unwanted proteins that are generated by the solution also come out at this low temperature. After solids get settled at the bottom of the fermentation tanks, the beer can now be pumped from the tank and then passed through a filter to remove any stray solids. Afterward, the beer is injected into a different container, called a bright beer tank. The carbon dioxide level is adjusted by pumping extra CO2 into the beer right through a porous stone.

Conclusion

The beer crafting process requires many years of experience to perfect. The best beer brewers have learned to rely on some of the best stainless steel fermentation tanks to maintain consistency and taste across all their bottles of beer.

March 19, 2020 0 comment
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Truck Parts
Industry

What Are Truck Parts? Methods Of Selection

by Mercert March 18, 2020
written by Mercert

There are three main types of trucks- light, medium, and heavy-duty machines. This classification depends on the weight of the machines. As you may know, heavy-duty trucks have a weight of up to 16,000 kg. They may weigh more. When such a truck pulls a trailer, it can accumulate up to a weight of 36,000 kg. Truthfully speaking, most trucks carry the load by themselves. The tractor will then use its pivot point to pull weight. Most of these big rigs found on highways are basic tractors pulling trailers. But how do you get reliable heavy-duty truck parts?

Let us look at the history of trucks and why they are currently an essential yet invaluable machine in different sectors. 

The first truck that used gasoline was introduced into the US market around the 1980s. In World War I, trucks significantly played a major role when it came to moving different supplies from home and even overseas. And with the development of that system that paved the way for more trucks, business professionals adapted to this viable transport system.

Over the years, there has been a development of a great system that has paved a major transport system for different people. Around 1920, there were over 250 brands of different tracks on the roads. With that knowledge, it is now important to learn more about the basics of selecting the right heavy-duty tracks.

Understanding What You Need

If you own a heavy duty machine and operate it often or once in a while, then you understand just how critical it is to invest in proper maintenance. At times, you may need to get a heavy duty truck part. But you cannot achieve this unless you understand the nature and anatomy of your product.

Sudden stops and black ice can be the challenge between you getting actual genuine parts. It also contributes to the wear as well as tear of your vehicle. The brakes of the truck and the chassis will take most of the hits. So when you need the truck repaired, then you should have all the right parts with you. If you need repairs for your truck, then you need to look for heavy-duty parts. But this could be challenging especially with the older models and counterfeits still on the market. There are, however, various places to get exactly what you are looking for.

 Finding Balance Between Quality And Type

It is crucial to find the right balance between the quality and value of the spare part you are looking for. Although this is solely applicable in every product on the market, it is vital when it comes to searching for spare parts for your trucks.

The current market is pretty much crowded, and it is becoming challenging to identify the high-quality parts of the heavy duty trucks.

Take-Home

Your truck is a sentimental investment you own. Therefore, you need to invest in a good service provider before anything else. Ensure that you are working with professional services and product provider. This is the only way you will get the quality of your money.                                                                               

March 18, 2020 0 comment
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5. Blaster (2)
Industry

Blaster: Making Surface Polishing Easier

by Mercert March 12, 2020
written by Mercert

for reference purposes or for those who are not too familiar with the term, a blaster here refers to a machine or more specifically an excellent piece of equipment meant for increasing the durability of surfaces of metals. Blasters could be said to be part of an excellent piece of technology which functions by firing shots at a metal product in order to force out the impurities in the surface of the metal. The blaster is important in the shot blasting process. In that case, what then is shot blasting?

What is Shot Blasting?

Shot blasting is a technical procedure invented in order to clean, peen (strengthen) and polish steel and other metal products. This process is vital in just about every single industry that makes use of heavy metal machinery. These industries include the following but are not limited to:

  1. Automobile.
  2. Building ships in shipyards.
  3. Railways
  4. construction
  5. Bridge building and many more.

Types of Blasters

A common type of blaster is the wheel blaster. The wheel blaster does not operate on any kind of pressure. The two major forms of blasters are those for wet blasting and those for dry blasting. These are very similar, the only difference being the presence of fluid in the wet blasting.

The most prominent example of the dry blasting is the wheel blasting. Here the energy generated by the rotation of the electric motor of the turbine wheel is converted to kinetic energy. The force generated could vary from as little as 60 kg per minute (60kg/min) to as high as 1200 kg per minute (1200 kg/min).

We also have the use of air blasters in a process known as air blasting. This takes the form of a blast cabinet.

These blasters are usually paired with shots. These shots refer to abrasives which are made up of different materials. These include:

  • Glass beads
  • Sodium bicarbonate and other synthetic materials.
  • Steel grits
  • Aluminium pellets
  • Silica sand
  • Copper shots among others.

Blasters as part of the blasting process are vital because because they assist in giving the metal the required texture. This texture is what aids the metal product in retaining colour and other finishes. This ability to retain colour is due to the fact that the material is now more coarse to an extent.

The blaster is also important in increasing the toughness of the metal` surface. This is because, in the process of removing the impurities, the blaster also makes the surface more compact and coarse.

The impurities removed include:

  1. Rust
  2. Old paints
  3. Sand found on foundry pieces and others.

The machine with which the blaster is used is known as the blast machine, or shot blaster machine, or shoot blasting machine or wheel blasting machine/ equipment.

The machine is fully automated and is about 100 times faster than any manual procedure or method. This makes it the most convenient and safest method for surface polishing of steel products as well as other metal products or constructs. The impurities will be successfully removed, leaving behind a matte surface.

March 12, 2020 0 comment
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5. Parking Lot Lights (1)
Industry

Issues Affecting The Industry Of Parking Lot Lights

by Mercert March 11, 2020
written by Mercert

As with any industry in the world, different issues are impacting the parking lot sector. Just to have a brief description of these lights, they refer to outdoor mounted lights on poles not just for cars but pedestrians. So which are the challenges faced by consumers in the industry of parking lot lights?

The kind of lighting and the fixture as well have been used successfully for years in parking lots, not just for malls but office complex and schools. That said, there are various types of lamps that can be used for parking lot lights. The three primary conventional lamps are such as:

  • High-intensity discharge
  • High-pressure sodium
  • And mercury vapor lamps

LEDs have been utilized in the illumination of parking lots for years. Regardless, there are common issues appended to the form of lighting. In this post, we look at some of the leading problems.

Lifetime Performance – The performance of LED lighting is a critical component of every aspect of the bulb and lighting. Thus, depending on the lamp you decide to use, the performance characteristics of the parking area can vary in many ways. For instance, if you are going to use or invest in metal halide lamps, then you will realize that they produce a slightly whiter type of light. However, the same type of lights has slightly accelerated degradation in the lumen.

In layman’s language, the lamp’s light output can quickly decrease following the initial installation. For that reason, the lamp’s lifetime will decrease. And if you happen to be using one with high-pressure sodium, then you should find it more useful and for more extended periods. However, the structure of these fuels might end up producing an orange light, which has a small rendering color index.

All you need to do in this case is trade a better and longer light bulb for a poor quality one. This is in regards to the visual perspective. The performance of the light fixture is usually measured using the intensity of light produced. It would highly depend on the applications and use of your parking area.

For instance, if the lamps have with them metal halide structures, the light that will be produced will rather have traces of white quality. Not only are these types of lamps of high quality but also comprise of a faster lumen degradation. This means that the lights produced by the lamps are definitely of high quality.

With the common issues highlighted herein, the primary common alternative is to make good use of a variety of LED parking lights. The issues of a lifetime performance and maintenance cost can be addressed by professionals dedicated to helping customers in receiving better services.

Take-Home

In conclusion, because of how LEDs generate their light, the manner in which they progress via functional life is different. Rather than ceasing to function well at once, the LED generated light will slowly be degraded. As you go out in the market to look for a high-quality LED parking lot light, we hope that you consider the pros and cons.

March 11, 2020 0 comment
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