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Where is the aluminum mast lift widely used?

by Mercert February 22, 2023
written by Mercert

The aluminum mast lift is a verticle mast lift. The verticle mast lift is widely used in many works. The mast lift is widely used in hotels. The aluminum mast lift is used in hotels to hang the banners of advertisements of different companies. In Starhotels, they use these lifts for the decoration of different functions like birthdays and other functions. This mast lift is also called one person man lift. The aluminum mast lift is used in factories. They use aluminum mast lifts in factories for lifting materials. The aluminum mast lift shifts materials from the ground to the upper surface. The aluminum mast lift worker uses it in factories for difficult work. These lifters reduce their efforts efficiently. The management of factories did not need more labor. They use mast lifts for their work. The aluminum mast lift is widely used in theatres also. Such lifters can be used in theatres to hang banners for different movies and dramas. They use it for reduces their time and easiness of their work. The aluminum mast lift reduces their time. The aluminum mast lift is also used in airport sites. The management of airport sites used aluminum mast lift for painting on planes. They use it for washing the windows of planes. The workers stand on the bucket of aluminum mast lift and easily go on height and do their work. The aluminum mast lift also reduces their time. The aluminum mast lift is also used in stations. The aluminum mast lift is also used in exhibition halls. The mast lift is used in exhibition halls.

How aluminum mast lift is highly adaptable

The height of the aluminum mast lift legs can be adjustable. The legs of the aluminum mast lift can be based on steps. We can adjust the stands of aluminum lifts on stairs and terrains. Polyurethane is attached to the legs of aluminum legs. Polyurethane avoids damage to the ground. Polyurethane is helpful for the worker also. Polyurethane can not damage their floor. The lift offers easy access to narrow spaces. So that’s why the aluminum mast lift is highly adaptable for workers.

Different shapes and sizes of aluminum mast lifts are available

The aluminum mast lift is available in different shapes and sizes also. You can choose which one meets the majority of your work. You can find the aluminum mast lift based on your work. The aluminum mast lifts well at its working ability. The aluminum mast lift help to save more labor that you need at your working sites. The mast lift also saves you time during work. At that time, you can easily approach at mast lift if you need it for your work. It can help to save you time also. That’s why it is very highly adaptable. The customer could also choose to add a battery for easy moving. So, one person can easily move it around and change its location. The aluminum mast lift is a safe platform for workers.

February 22, 2023 0 comment
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Industry

5 Things To Look For When Choosing An Induction Heating Machine

by Mercert December 5, 2022
written by Mercert

Choosing the right induction heating machine is an important process. It can be challenging to navigate, but it’s worth it; a good induction machine will last you for years and make your life easier in the kitchen. If you’re considering buying an induction heating machine, here are some features you should consider first:

Flexible power range

This is an important feature of your machine. The power range of induction heating machines should be flexible enough to cater to different applications. You do not want to buy a device that can only be used for high-power applications such as heating metals and plastics, as you will buy another machine if you wish to heat food or liquids. Therefore, you must consider the various power settings available when choosing an induction heating machine.

A good solid-state design

There are a few things you want to look for when choosing an induction heating machine. One of them is a good solid-state design.

A good solid-state design means the heating coil has no copper wire connecting it to a power source. Instead, it uses capacitors or other electronic components to create the current necessary for heating. This type of design is more efficient than one with copper wires because there will be less resistance between your material and its heat source, which enables better contact and faster heat transfer rates (which means you can have higher temperatures).

A bad solid-state design would be inefficient due largely to poor insulation materials used on connections; this can cause overheating if not well insulated properly (especially in cases where large amounts of energy are being transferred). Another problem could arise when using poor quality power supplies – they may not provide enough power needed for faster heat transfer times because they lack proper filtering technologies designed specifically for induction heating applications like yours!

Clean and reliable power supply

  • A clean and reliable power supply is vital to the performance of your induction heating equipment.
  • To test for a clean power supply, use an ohmmeter to measure the resistance between each phase (L1, L2, L3) and ground. The reading should be less than 5 ohms on all three phases. This means there are no grounds in the system, which could cause safety issues when using your induction heater. You can also use an inductance meter to check for high inductance levels caused by dirty power supplies or windings with low turn ratios.
  • To maintain a clean power supply: regularly check that there are no grounds or other defects in your system; replace any faulty wiring; replace capacitors if they are more than 10 years old; if you notice any flickering lights while operating equipment powered by this system (e.g., fluorescent lights), immediately turn off all nonessential circuits until the problem has been resolved; never operate any equipment powered by this system without first testing it thoroughly for faults before putting it into operation.

Stable outputs

The first thing to look for is stability. You want a machine that can produce an output with a consistent and reliable power level. This is important for safety reasons and repeatability in what you’re trying to heat. If the power output varies from time to place or from place to place, your heating process will have less consistency and more variation than it needs to succeed.

Low maintenance design

When buying equipment, you should always look for something easy to maintain. While it’s great to have a machine that works well and never breaks down, it can be a pain if you spend so much time maintaining it. If you don’t want too much trouble with your induction heating machine, ensure it has a low-maintenance design.

Induction heating machines are very reliable and rarely break down. This means there is less maintenance required for them compared to other machines, such as gas or electric heaters, whicreplacementregular cleaning or replacing parts like fans or belts every few years due to high operating temperatures (over 1000 degrees Fahrenheit).

Conclusion

Knowing what you need before choosing an induction heating machine is important. These machines can be expensive, so it’s important to make sure you get one that will last and be able to handle whatever job you need it for. If you don’t know what features are important when selecting the right machine, it’s easy to end up with something that doesn’t meet all your needs or expectations. This article should give you some good ideas about choosing wisely when shopping for an induction heating device!

December 5, 2022 0 comment
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Industry

How to Choose the Best Food Packaging Machine

by Mercert December 5, 2022
written by Mercert

You want to know how to choose the best food packaging machine, and we’re here to help! We’ve compiled a list of considerations, from cost and size to safety and efficiency. Let’s dive into it:

First, determine the type of machine you will need.

Once you have determined the type of machine you need, it’s time to consider the size of the packaging machine that will work best for your operation.

The first thing to consider is your food product and its packaging needs: If you are packaging a high-quality or premium product, chances are that people expect more from their packaging than just a plastic bag. The right kind of machinery can help elevate a company’s brand by ensuring its products are presented attractively while being able to withstand long periods without damage. It’s also important to note what type of liquid is contained within each package—some machines may not be suitable for liquids.

For example, if you’re working with meat jerky (good luck!), there are certain risks involved with using metal blades because certain meats can cause rusting on those metal parts; therefore, it might be worth investing in newer technology like laser cutters instead.”

How much will it cost?

Buying a machine will cost you money, of course. The amount you spend on your new packaging equipment depends on the type and size of the machine you choose. The average cost of a food packaging machine is around $1,000 per hour to run. The more expensive machines might be closer to $2,000 per hour.

The cost of food packaging machines also depends on how much use they get each day or week. If you run your new automatic food wrapper during peak hours—when all the other companies are running theirs—then expect to pay more than if yours is one of only two machines in an office building with only one other user (who isn’t there at exactly 9:30 AM). If it’s not being used constantly, its price shouldn’t go up too much because it won’t need as many repairs or replacements as often!

Keep an eye on its efficiency.

  • How much time will it save you?
  • How much money will it save you?
  • How many items will it produce?
  • How many people can it help?
  • How many customers will it reach, and how far?

Ensure that it’s safe.

When choosing a food packaging machine, you’ll want to ensure it’s safe. The device should be easy to clean, maintain, and secure for the operator and environment.

  • The machine should be easy to clean and maintain. Food packaging machines are often used in wet environments, so they can collect dirt if not properly cleaned after each use. Ensure that your chosen food packaging machine is easy to keep clean by checking how big its opening is—the bigger, the better! This will allow you to wash larger parts of the machinery with ease. Another important thing to look out for is whether or not there are any removable parts; this way, you can easily remove them without having to disassemble everything first.*

It is essential to research your food packaging machine before purchasing.

The first step to choosing a suitable food packaging machine is research.

Research the different types of food packaging machines on the market and the different brands, models, and price ranges. Research each machine’s features and benefits. Make sure you’re informed before making your decision so that you can make an informed choice.

Conclusion

Now you know how to choose the best food packaging machine. This will make it easier for you to get what you need and save money.

December 5, 2022 0 comment
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Industry

Everything You Need to Know About Electric Car AC Compressors

by Mercert December 5, 2022
written by Mercert

Are you curious about electric car AC compressors? If so, you’ve come to the right place. In this article, we’ll provide you with all the information you need to know about electric car AC compressors.

An electric motor powered by the battery of the electric vehicle serves as the AC compressor, which compresses the refrigerant. To keep passengers cool, this compressor pumps cool air into the cabin of an electric vehicle. The electric car ac compressor lowers the electric car’s air conditioning workload, increasing fuel efficiency while also assisting in maintaining a comfortable temperature inside the electric car.

Buying an Electric Car AC Compressor

You need follow a few measures if you want to get an electric car AC compressor. Find out what size and type of electric car AC compressor your car needs first. The electric car AC compressor should then be purchased. Before putting it in your electric vehicle, make sure to thoroughly read all installation instructions. Finally, have a qualified electrician check the electric car AC compressor to make sure it is installed correctly and operates as it should.

Benefits of Electric Car AC Compressor

Here is a list of some amazing benefits that an electric car ac compressor offers:

1. Improved Efficiency

Electric car AC compressors are more efficient than conventional air conditioners and can reduce electric vehicle fuel consumption.

2. Quieter Operation

Electric car AC compressors are much quieter than other air conditioning systems, which makes them more comfortable for electric vehicle riders.

3. Lower Maintenance Costs

Electric car AC compressors require less regular maintenance than other air conditioning systems, which leads to lower costs for electric vehicle owners.

4. Environmentally Friendly

Electric car AC compressors generate no harmful emissions, which makes them more environmentally friendly than other air conditioning systems.

5. Cost Savings

Electric car AC compressors tend to be more affordable than other air conditioning systems, which can help electric vehicle owners save money.

6. Longer Life Span

Electric car AC compressors are designed to last for many years, which can help electric vehicle owners save money on replacement costs.

7. Increased Safety

Electric car AC compressors generate less heat than other air conditioning systems, which can help reduce the risk of electric vehicle fires.

8. Easy Installation

Electric car AC compressors are relatively easy to install, which makes them a great option for electric vehicle owners who want to save time and money.

Average cost in subheading

The cost of electric car AC compressors varies depending on the model, brand and size. On average, electric car AC compressors can range from $200 to $700.

Conclusion

Electric car air conditioner compressors are a crucial component of electric cars and can offer owners of electric cars a number of advantages, including increased efficiency, quieter operation, lower maintenance costs, environmental friendliness, cost savings, longer lifespan, increased safety, and simple installation. Do your research and choose a dependable, high-quality device that will serve you well for many years if you’re looking for electric car AC compressors. Have fun shopping!

December 5, 2022 0 comment
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Industry

Soldering Machine: All You Need to Know

by Mercert December 3, 2022
written by Mercert

We’ve been hearing about soldering machines from our jewelers or technicians and you may have probably seen one. But what’s a soldering machine? A soldering machine is a device used in joining metals together by melting them.

A soldering machine is more popular amongst computer engineers because they use the soldering machine to solder the wires or work on motherboards. A soldering machine is also called a soldering iron. It was invented in 1921 by Ernst Sachs, but there are reports it was previously invented in 1898. At the time of his invention, Ernst Sachs believed he was the first inventor. Was also invented in 1898.

Uses of Soldering Machine

Many people use soldering machines for different things and for different purposes. Good examples include:

  • Joining two or more pieces of jewelry together by jewelers.
  • For electricians, it’s used in keeping the wires of a board or circuit in place
  • For auto repair technicians, it’s used in closing cavities in the machines

Soldering machine is not used for just any material or metal. You can use noble metals like gold, tin, silver, etc. but since they are expensive. You can use alloys made of 60% Tin and 40% Lead.

The most difficult metals to use a soldering machine to solder are aluminum, high alloys, stainless steel, titanium, and magnesium. Now we know the cheap, expensive and hard metals to be used on a soldering machine. How can we use one?

How to Use a Soldering Machine

Soldering machines are not hard to use. They are quite easy but must be used with care because of its hot tip. Here are the ways to use it:

  • First, choose the right tips for the job you’re doing. The soldering machine has different tips for different jobs. If you’re doing a small wiring in a mother box or just learning, use the small tip.
  • Clean the tip to avoid oxidation
  • Choose the right temperature for the job. The best way is to use a low temperature for a good result since you’re a beginner
  • Hold the soldering machine where you want to for a second or two. You don’t need to keep the soldering machine on the metal for long because it doesn’t take time
  • Now join the metal to the other component
  • Leave it for a minute to cool down and you’re done

It’s so easy right. You just need to follow these steps and you’ll be a pro in no time.

Precaution Measures to Take When Using a Soldering Machine

  • Make sure your safety gloves are on to avoid burn
  • Wear a cover all in case of mishaps
  • Keep a rag or any cloth close to you to clean the soldering machine.
  • Use goggles to avoid fumes entering your eyes
  • Put on a nose mask to avoid inhaling the toxic fumes.
  • Also read the manual to get more information

Conclusion

Soldering machine is used in joining metals together by melting them. It was invented in 1921 by Ernst Sachs. A soldering machine is used in soldering high alloys, metals, etc. Soldering machines are easy to use and affordable also. All you have to do is follow the precautions and guidelines. A soldering machine is also called a soldering iron. When next you think for carrying your metals for soldering get a soldering machine.

December 3, 2022 0 comment
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Industry

Reasons To Use Thermowell In Industrial Process Operation System

by Mercert March 15, 2022
written by Mercert

The thermocouple is a temperature determining instrument exposed during a temperature measurement process. Thermowell guards the thermocouple, bimetal thermometers, & thermistors temperature sensors & thermocouples from damages caused by corrosion, material velocity, & excessive pressure.

Other functions of thermowell include

  • Maintain the reliability of the system’s pressure boundaries
  • Enhance the durability of the sensor
  • Allow the safe replacement of sensors by decreasing the contamination possibility & system drainage.

Serious problems can occur in manufacturing plants without thermowell, like leakage, safety issues, and damage.

Thermowells are usually present in petrochemical, chemical, & refineries industries. Let’s discuss how thermowell can serve the plant in the protection process.

Protective Barrier

The major role of thermowell is to protect the system from the external condition, which includes pressure, corrosion, temperature, damage, and many more. The safety of a thermometer is very important & any simple problem can cause huge damages from both yield and safety perspectives—thermowell guards all the sensing elements of a thermometer from being exposed to extreme conditions.

Minimize Operational Costs

Thermowell increases thermometers’ life and work, and you do not need to pay for maintenance too often. Thermowell will save not only much cost but also the time and effort you spend on services. Save your money at the end and stop investing in thermometers too much.

Improved Serviceability

Thermowell makes it easy for you to replace and remove the thermometer. You do not need to remove the thermowell, and they keep in position even when the thermometer is being serviced. That means there is no unnecessary interruption in the system, and operations continue.

Factors That You Need To Consider While Purchasing Thermowell

Even though thermowells can save your system from damages increase their longevity, the purchase of thermowell is much more complex than your imagination. You need to consider many factors while choosing thermowells. These factors include:

  • Type
  • Style
  • Bore diameter
  • Stem length
  • Connection type
  • Wall thickness
  • Insertion length
  • Type of mount or weld
  • Media condition and composition
  • Mill Test Reports (MTR) or Positive Material Identification (PMI)
  • Non-destructive Testing (NDT), comprising: ultrasonic (UT), Liquid Penetrant Inspection (LPI), radiography (RT), hardness testing, and pressure testing

Shanghai Wan Hui Machinery Co., Ltd is a manufacturing company that will provide you with a huge range of thermowells, hydraulic fittings, air flow conditioner, disc, sprocket, valve systems, and many more. The company will provide you with top-notch products at reasonable prices and the best customer service. Check out the company website for more updates and place your order.

Types of Thermowells

The categorization of thermowell is based on the design of the stem. The most common types are

  • Threaded thermowells
  • Socket weld thermowells
  • Weld-in thermowells
  • Flanged thermowells
  • O-Ring thermowells

Thermowells are made from a variety of different materials based on their applications. The most common materials from where you need to select one are carbon, steel, brass, stainless, Monel, Incoloy, titanium, nickel, and Hastelloy.

Conclusion

Being an important part of the system, thermowell purchase is a very challenging task. This task becomes more challenging when the market is full of various options. But here we are providing you with one of the best manufacturing companies and the things that you should keep in mind. Make sure to read it all to avoid any hassle.

March 15, 2022 0 comment
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Industry

5 Essential Questions To Ask About Hot Forging Press

by Mercert September 11, 2021
written by Mercert

Hot forging press works by slow continuous application of force. The hot forging press is different from drop-hammer forging, which applies force instantaneously. Furthermore, in the hot forging press process, the time a die spends while in contact with the metal is calculated in seconds. Other forging methods, such as drop forging, calculate the time in milliseconds. Furthermore, the hot forging processes are pretty straightforward. If you wish to learn more about hot forging, click here. Also, if you want to learn more about hot forging press, here are five essential questions to ask.

Five essential questions to ask about hot forging press

1. What is plastic deformation in hot forging press?

The first question you should inquire about while learning more about the hot forging press is plastic deformation. Plastic deformation in hot forging press can generally be described as a permanent deformation that happens when a metal is exposed to compressive, tensile, and bending stresses that go beyond its yield strength and ensure it compresses bends elongates twists, and buckle. Therefore, learning more about plastic deformation will help you in knowing more about the hot forging press.

2. What is the best method to use to clear off oxide scale from the hot material surface prior to the hot forging press?

When heating the metal in temperatures of up to 1200 degrees Celsius, the workpiece surface starts to rupture because of iron oxidation. Thus, during the deformation, the oxide coat enters the workpiece surface when compressive forces are used. Therefore, it is essential to inquire about the best method to clear off the oxide coat from the hot material surface before the hot forging press commences.

3. Does the hot forging press deform an entire workpiece?

Other forging techniques like the drop hammer forging deforms only the workpiece surface that contacts the anvil and the hammer, ensuring that the workpiece interior remains undeformed. Therefore, it is essential to inquire whether the hot forging press will deform the entire workpiece or just the surface. Generally, the hot forging press allows for whole workpiece deformation. Also, the hot forging press process controls the compression rate, thus ensuring that the workpiece’s internal strain is controlled.

4. Is hot forging press economic?

The question of whether hot forging press is economical is an essential question to ask. Generally, hot forging press is beneficial in high productivity because the forging processes are very economical. In comparison to other forging processes, hot press forging are more economical in high productivity. Furthermore, the hot forging press is economical because it establishes closer tolerances.

5. What part size can the hot forging press make?

The Hot forging press machine size allows for the machine to make any part size you may need. Therefore, the hot forging press does not have any limitations in creating different shapes and sizes. Also, new innovations in the hot press forging methods allow for a high degree of mechanical integrity.

Conclusion

Inquiring about that hot forging press can help you understand more of the process and the quality of the outcome of a part. It can also help you decide the forging process you wish to be applied to your metal. Thus, the above are only a few questions to ask if you wish to learn more about the hot forging press.

September 11, 2021 0 comment
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Industry

The Most Common Cold Forging Processes Explained

by Mercert September 9, 2021
written by Mercert

If you are a forging enthusiast or an entrepreneur who wishes to grow in that path, you have to understand and know a couple of things. Different processes apply to any cold forging, the type of product you will want to come up with. For instance, you might want to learn how best or what process is best for making cold-forged steel. Read through this article to know the best and common processes that are popular among cold forgers.

Cold Rolling

In this process, you pass the metal through rollers that are constantly rotating. The rotation of these roller cause deformations by the use of comprehensive force. The friction produced between the rolls and the metal stock surface is due to the comprehensive stresses or forces. Steel metal is best for this process and is preferred so much by artisans.

Closed Die

In this process, you are required to use mechanical blows to shape a workpiece. This is done after placing the workpiece between two die halves. Use the hammer to strike the workpiece multiple times, just like the drop forging. The striking causes the metal to flow into the cavities of the die. This enables a smooth change of the shape of the metal.

Drawing

The drawing process requires you to pull a workpiece through a die. You might need to use a tensile string at the exit of the die. As you pull the workpiece, you are constantly reducing the cross-sectional area while increasing the length of the workpiece. You will have achieved close dimensional tolerance as compared to using the rolling process.

Extrusion Process

In this process, you will have to force a billet through a die. With the aid of the comprehensive force below, you will cut the final piece to the required length. The cut pieces are sent further processed using about 20,000kN of force to achieve the desired piece.

Open Die

This process uses two flat dies that don’t have a profile that is pre-cut. There are several processes that you will use progressively to shape and size your final piece. This process is best if your pieces are significant components of metals. Metal components that are heavy and big require a lot of integrity in structuring, making this process the best for this purpose.

Ring Forging

As the name suggests, you will need to use a doughnut-shaped circular workpiece. You will need to hammer and squeeze the piece while rotating it. Through this process, you will produce seamless rings and have diameters and strengths that are perfect.

Swaging Processes

This is also referred to as radial forging. In this process, you deform two parts of the workpiece to ensure the fit to each perfectly. You can highly rely on the process as it is automated. There are two types of swaging that you should be aware of; radial and tube swaging.

Bending process

Last but not least bending process is one where you press a workpiece through a shaping tool. Also known as pyramid rolling, it is used as an initial process for another cold forging process.

September 9, 2021 0 comment
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Industry

High-level Performance Yet Lower Cost of Flexible PCBs

by Mercert August 30, 2021
written by Mercert

Flexible printed circuit boards (PCBs) are perhaps the most ideal solutions for all commercial electronics needs. Basically, a flexible PCB is a printed PCB that can flex freely. Because of this, they arise from different types with various features most particularly in manufacturing, design, and functionality.

Flexible PCB boards have been primarily used for several applications such as computer networking, industrial automation, medical equipment, telecommunications, and even the aircraft and transportation industry. In addition, several innovative technologies such as touch screen technology and electronic document scanning have also been applied to these boards. Because of its flexible nature, PCB manufacturers have been able to create different varieties such as full flex and half flex PCBs.

Half flex PCB is typically used in multi-board applications such as electronic data cards, flat sheets of memory chips, and communications systems whereas full-flex PCBs are widely used in high-volume audio and video applications and in several other industries. Besides, flexible printed circuit boards have also been successfully utilized in several different sectors such as chemicals, water purification, electricity, automotive, military, aerospace, and many others.

Easy-to-Install & Lightweight Flexible PCBs

The advantages of using flexible PCB in various applications are numerous. In particular, these flexible PCBs are capable of fitting into a different space required for various applications. For instance, they do not require any extra space for installation purposes and can be installed easily on the edges of different devices.

Another advantage of the flex circuit board is its lightweight feature, which makes it perfect for mobile applications. Moreover, these flexible printed circuit boards have also been found out to be quite effective in eliminating the risk of short-circuiting which is one of the most common failures observed in electronic components. In addition to this, they also offer greater flexibility in addressing fluctuating environments by offering the capability to change their position and connection directions when required.

Large Storage Capacity of Flexible PCBs

There are a number of advantages of using flexible printed circuit boards. As mentioned above, these types of boards have a larger storage capacity as compared to their fixed counterparts. Also, the smaller size of the flexible PCB allows for easy removal and modification without requiring the assistance of technical personnel. This allows for simple roll-off packaging and efficient shipping, which are vital for e-Commerce. Another advantage of flexible PCBs is that they are suitable for use in a wider range of electronic equipment and devices because of their ease of use.

Durability & Flexibility of Flexible PCBs

In general, there are many advantages associated with using a flexible printed circuit board. Due to the greater durability and flexibility, the reduction in defects and the increase in productivity have been seen as many benefits by manufacturers. Apart from this, the manufacturers have also seen the usage of such PCB in the healthcare industry. The PCBs used in this case is commonly used for medical applications because they are considerably more durable than the traditional rigid PCBs and offer a higher level of performance at a lower cost.

August 30, 2021 0 comment
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Industry

The Casting Method Of Manufacturing Alnico Magnets

by Mercert August 30, 2021
written by Mercert

Alnico magnets are permanents magnets made from combining Aluminum (Al), Nickel (Ni), and Cobalt (Co). Sometimes, they also contain Titanium and Copper. These magnets feature a powerful magnetization element. Alnico magnets come in various types, sizes, and shapes, depending on their manufacturing method. This post looks at the casting method of manufacturing Alnico magnets.

How are Alnico magnets manufactured?

The manufacture of Alnico magnets involves a series of in-depth processes. The first thing that happens during the manufacture of Alnico magnets is selecting the element combinations. Note that the specific combination of essential Alnico components is determined by the intended type of Alnico magnet and its applications. Once the combinations of the elements are determined, the manufacturing begins. Note that there are various methods of Alnico magnet manufacturing. The most common one is the casting method. Below are processes involved in the casting method of Alnico magnet manufacturing;

1. Heating

Here, the correct amount of Alnico elements are placed in a furnace. They are then melted at around 1750 degrees Celsius. One of the primary elements used is Aluminum. Note that some of the Aluminum tends to melt away. Therefore, in some cases, you may have to add some extra Aluminum to replace the one that melts away. The best manufacturers usually cool a sample of the elements for inspection before going to the next step.

2. Casting

Once the elements have been heated and transformed into molten form, they are poured into a green sand mold. The mold is usually designed to be large enough to allow shrinkage as the elements cool down. Once the molten elements have cooled down, the mold shell disintegrates, leaving a slight residue. The casting process allows for the manufacture of various shapes of Alnico magnets, including complex shapes. It is worth mentioning that unique machining methods are usually applied in this stage as Alnico magnets are prone to cracking and chipping.

3. Felting

After the casting process, the cooled magnets are removed from the mold. They are then felted on a grinding wheel. The role of the felting process is to clean out the cooled magnets and remove any remaining mold runners.

4. Heat treatment and hardening

The next step of the process is heating the magnets and placing them inside a magnetizer. The magnets also have to go through the hardening process. This is where they are exposed to a powerful magnetic field as they cool down. Afterward, they are placed in an oven where the magnetic field is tempered and stabilized. This is done to provide the magnet with its final magnetic properties.

5. Grinding

The magnets are ground one last time. The role of this step is to ensure that the magnets achieve their dimensional and surface finish tolerance requirements.

6. Testing and coating

The manufactured magnets are tested using hysteresis graph testing. This test inspects the quality and design, among other characteristics of the magnet. Finally, a protective coating is added on the Alnico magnets to ensure their durability and enhance their appearance. More often than not, the poles are left unpainted.

Conclusion

After the testing and coating process, the magnets must be magnetized. Here, they are placed in a coil or a solenoid. An electrical pulse is used for the final magnetization process. Since alnico magnets are permanent magnets, they do not lose their magnetic strength after the final magnetization.

August 30, 2021 0 comment
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